The green drop

By Björn Carstens
For years to come, millions of passenger cars and commercial vehicles with internal combustion engines (ICEs) are going to travel the roads of this world – even if electric mobility will continue to increase at the rates that are currently predicted. A scientist in Switzerland has an idea how the carbon footprint of these existing vehicles can be clearly improved. “tomorrow” presents her approach.
© iStock

Alessia Cesarini has a PhD in chemical engineering, works as a research scientist at the Swiss Federal Laboratories for Materials Science and Technology Empa, and is a co-founder of a startup called Gota Energy. At first glance, her product sounds rather unspectacular: gasoline – plain and simple. But it's artificially produced, low in CO2, and suitable for everyday use.

The exciting part about Cesarini’s idea, though, is not the end product. Like other development projects in that area, Gota Energy intends to replace fossil raw materials with renewable molecules such as plant or food residues or CO₂ from the ambient air and to produce a synthetic fuel from that resembling chemically conventional gasoline like an identical twin. The major advantage of such “synfuels” is that the virtual gasoline can be fed into the existing filling station infrastructure as a so-called drop-in fuel and is compatible with current ICEs without any conversions. 

“The goal is a solution that works with existing vehicles and infrastructure – sustainable both environmentally and economically.“

Researcher Alessia Cesarini
The green drop
Researcher and startup founder Alessia Cesarini has produced a fuel from renewable molecules that closely resembles conventional gasoline chemically© empa

Synfuels like these are regarded as a crucial key to operating the fleet of ICE vehicles that will continue to exist for many more years or even decades in more climate-friendly ways. Ideally, even in climate-neutral ways if they only emit the CO₂ again that has previously been removed from the atmosphere. A look at statistics from the International Energy Agency (IEA) emphasizes the urgent need to bring such synfuels to market on a large scale. IEA experts are proceeding from the assumption that by 2035 despite the current fast growth of market share electric vehicles will only account for a fourth of the 450 million vehicles expected to exist by then around the world.

To refuel such a large number of vehicles in a more sustainable way, we need a fuel that is technically compatible with standard engines and that can be produced energy-efficiently, is available in large quantities, and is affordable. Various field tests have demonstrated that synfuels can already be used today in propulsion systems ranging from small engines to ship engines to jet turbines. However, energy-efficient large-scale production at marketable prices remains a challenge, and that’s exactly the point of engagement for researcher Alessia Cesarini and her idea.

Renewable molecules instead of petroleum

Based on fermentation-based alcohol (methanol or ethanol), she wants to produce tailor-made fuels in a simplified process chain on an industrial scale. These are meant to come so close to the petrochemical original that they can be used on land, in the air, or on water without any modifications to vehicles or infrastructure.

Cesarini’s simplified process chain begins with the dehydration of bio-alcohol, a globally known large-scale industrial process. The resulting products are molecules such as ethylene (ethene) or propylene (propene). This is where Cesarini’s patented catalyst comes into play: following a modular principle, it converts the molecules directly into liquid, tank-ready hydrocarbon chains. However, the exact composition of this catalyst remains Cesarini’s trade secret.

The decisive advantage of this so-called oligomerization over other synfuel projects: the process chain implemented with Cesarini’s catalyst requires fewer steps than other synfuel production methods and needs neither high temperatures nor high pressures. This lowers energy demand and simplifies production. The researcher has not published exact figures on this. However, she did reveal this much: according to initial analyses, the fuel could be price-competitive with fossil gasoline at industrial-scale production, although this assessment is still preliminary given the early stage of development.

Other fuels, same engine

  • HVO
    Diesel from residues: Hydrated vegetable oil (HVO) is produced from used edible oils and specific waste and residual substances, among other things. In suitable diesel engines, the fuel can replace diesel either partially or fully. The carbon footprint can be clearly improved depending on the raw material and production method. However, the crucial factor in this case as well is the origin of the input materials and whether they’re actually available in sustainable ways.
  • Bioethanol
    The alcohol in gasoline: Bioethanol has long arrived in everyday life. In many countries, it’s admixed to conventional gasoline. The alcohol is produced by fermentation of biomass. Future methods are supposed to use residual substances and waste more intensively than foodstuffs and animal feed. However, the real climate friendliness of the fuel heavily depends on the raw material, land use, and production process.
  • E-Methanol
    Attractive for ships and roads:
    Methanol can be produced from renewable sources or by means of CO₂ and green hydrogen. Especially the shipping sector increasingly uses the simple alcohol as an alternative energy source. For large-scale use in existing passenger cars, though, methanol is less uncomplicated, requiring technical adjustments depending on the concentration and engine.

From the laboratory to a company of her own

The roots are found in Cesarini’s research at ETH Zurich and Empa. She’s been working on catalysts and the production of synthetic fuels since as far back as 2021. From this scientific work – and other projects centered on sustainable energy sources – she and her colleague Ali Saadun came up with the idea to start their own company.

The name “Gota” says it all: In the dialect of Ticino, “gota” means drop and fits two levels of the project. A drop of energy – plus the personal connection to Cesarini’s native region.

In 2026, the researcher was recognized for her work with the Empa Entrepreneur Fellowship. With that grant, Empa supports scientists in migrating their research results into marketable products and viable business models.

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large-scale projects in 28 countries were listed by the International E-Fuels-Observatory in terms of synthetic fuels in 2025. According to the organization, a trend from conceptual work toward industrial pilot projects has been discernible.

From a forest trail to a filling station

A laboratory demonstrator with a production capacity of about 10,000 liters (2,650 gallons) per year has already been operating in Empa’s research center. The project is still primarily focused on a further optimization of the method and preparation for larger quantities. In the next project stage, the technology in the Empa mobility demonstrator “move” is supposed to be scaled further and tested under practice-oriented conditions.

The market launch is deliberately being planned as a step-by-step process. The first test field to be used is forestry, where the fuel is supposed to prove itself under real-world operating conditions. Larger quantities are planned for delivery to local fuel distributors only at a later stage.

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